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I lately constructed a big entertainment centre that necessary many identical slots reduce in it for cord and cable access. Cutting them wasn’t difficult. But acquiring them all identical, with clean edges was another story. To do this, I utilized a handheld router and a pattern bit guided by a shop-made template.
The template is just a piece of 1/four” hardboard with a cutout that matches the final size of the cord access slot. I made the template wide adequate to support the base of the router. It also wants to be extended enough so that the router base won’t hit any clamps.
Following cutting the template to size, you’re prepared to lay out the slot. The idea is to centre the slot on the width and length of the template, leaving the centrelines visible. (Later, they will serve as reference lines so you can align the template on the perform piece very easily.) Now producing the slot is just a matter of drilling two end holes and roughing out the waste with a jig saw. Then sand (or file) up to the layout lines to supply a smooth edge for the bearing to ride on.
Before using the template, you are going to require to lay out the centrelines for the slot on the operate piece. Just be confident these lines extend far sufficient so they won’t be covered after the template is positioned. Then rough out the slot in the operate piece with the pattern bit and the router.
Now it’s time to remove the remaining waste. This is where the template pays off. Just align the centrelines on the template with the layout lines on the function piece and clamp it in place. Note: To avoid cutting into the bench best, make sure the operate piece hangs more than the edge of your bench. To clean up the slot, clamp the template to the function piece, creating confident the centre lines align. Ultimately, rout in a clockwise path, as shown. The pattern bit cuts a smooth clean edge that matches the template.
This author writes about Barn Shed Plans and How to Develop Sheds.Go to the Woodworking Shed Plans site and get 12000 woodworking plans.
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